Wire and Cable Compounds
Applast supply our clients range of standardized rubber or plastic compounds according to variety of industrial protocols. Majority of them are specifically tailored with balanced cost and performance. Among them are listed as following categories:
- EPDM Compounds
- CPE Compounds
- Polyolefin based HFFR or LSOH Compounds
- PVC Compounds for extreme environment
- Other Performance Elastomer Compounds
Nomenclature
Example 1
APPREN® J C 2 19 FR
Rubber Jacketing Steamed Cured Halogen No. 19 Flame Retard
Example 2
APPLAST® J T 1 01 FR
Plastic Jacketing Thermoplastic HFFR No. 1 Flame Retard
With decades of experience, we have been providing our industries with cost/performance balanced electric compounds covering areas as: access control cable, appliance wire, installation wire, flexible cord, marine and shipyard cable, wind turbine cable, welding cable and so on. Aside from standard compounds, we offer customized request such as strengthen performance in harsh environment, elevated temperature rating, or even request like subtle surface finish.
General Purpose
APPREN® IC100 is a peroxide crosslinkable EPR compound for low voltage wire and cable insulation usage. Rated temperature is from -40 ºC to 90 ºC. APPREN® IC100 finds wide usage in Wind turbine cable, mining cables, locomotive wires and household appliance cables.
| Rated Temp | -40ºC + 90ºC |
| Shore A@23ºC | 75±3 |
| T90@185ºC | 3'20" (in 360s ) |
| ML(1+4)@100ºC | 40±5N·M |
| Tensile | ≥6.5N/mm2 |
| Elongation | ≥250% |
| Density | 1.45±0.03g/cm3 |
| Aging (121ºC /168h) | |
| Tensile Retention | ≥85% |
| EB Retention | ≥85% |
| VR (23ºC ) | ≥2*10^15Ω*cm |
APPLAST®JT101FR is a thermoplastic jecketing compound for LSOH wire and cable. Rated temperature is from -25 ºC to 90 ºC. APPLAST®JT101FR feathers balanced performance and cost. Potential usages are in construction, household appliance, shipboard and general purpose wire and cables.
| Rated Temp | -25ºC + 90ºC |
| Shore D@23ºC | 90±3 |
| Tensile | ≥10N/mm2 |
| Elongation | ≥160% |
| Density | 1.45±0.03g/cm3 |
| Aging (100ºC /168h) | |
| Tensile Retention | ≥75% |
| EB Retention | ≥75% |
| VR (23ºC ) | ≥1*10^10Ω*cm |
| LOI | ≥30 |
| V-1 Test | Pass |
| Smoke Density | |
| W/Flame | ≤100 |
| WO/Flame | ≤250 |
APPREN® JC204FR is a peroxide crosslinkable CPE compound for low voltage wire and cable jecketing usage. Rated temperature is from -30 ºC to 70 ºC, belongs to SE4 category.
| Rated Temp | -30ºC + 70ºC |
| Shore A@23ºC | 75±3 |
| T90@185ºC | 2'50" (in 360s ) |
| ML(1+4)@100ºC | 60±5N·M |
| Tensile | ≥10N/mm2 |
| Elongation | ≥300% |
| Density | 1.57±0.03g/cm3 |
| Aging (90ºC /168h) | |
| Tensile Retention | ≥85% |
| EB Retention | ≥85% |
APPREN® JC219FR is a peroxide crosslinkable CPE compound for wind turbine cable jecketing usage. Rated temperature is from -40 ºC to 90 ºC.
| Rated Temp | -40ºC + 90ºC |
| Shore A@23ºC | 72±3 |
| T90@185ºC | 3'20" (in 360s ) |
| ML(1+4)@100ºC | 50±5N·M |
| Tensile | ≥10N/mm2 |
| Elongation | ≥300% |
| Density | 1.50±0.03g/cm3 |
| Aging (121ºC /168h) | |
| Tensile Retention | ≥85% |
| EB Retention | ≥85% |
| -40ºC Elongation | ≥40% |
| LOI | ≥30 |
APPREN®JC108FR is a peroxide crosslinkable compound for LSOH wire and cable. Rated temperature is from -25 ºC to 90 ºC. APPREN®JC108FR fits EN 50363 category EM8 and EM10. It is compliant with Rohs & REACH regulations. It is Potential usages are in construction, installation, household appliance, shipboard and general purpose wire and cables.
| Rated Temp | -25ºC + 90ºC |
| Shore A@23ºC | 80±3 |
| T90@185ºC | 3'30" (in 360s ) |
| ML(1+4)@100ºC | 60±5N·M |
| Tensile | ≥10N/mm2 |
| Elongation | ≥125% |
| Density | 1.45±0.03g/cm3 |
| Aging (121ºC /168h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥70% |
| -25ºC Elongation | ≥30% |
| LOI | ≥35 |
| Aging in #902 oil (100ºC /24h) | |
| Tensile Retention | ≥60% |
| EB Retention | ≥60% |
APPREN® IC116 is a peroxide crosslinkable EPR compound for low voltage wire and cable insulation usage. Rated temperature is from -35 ºC to 60 ºC. APPREN® IC116 finds wide usage in installation, appliance and other general purpose wire and cables.
| Rated Temp | -35ºC + 60ºC |
| Shore A@23ºC | 80±3 |
| T90@185ºC | 3'30" (in 360s ) |
| ML(1+4)@100ºC | 50±5N·M |
| Tensile | ≥5N/mm2 |
| Elongation | ≥250% |
| Density | 1.50±0.03g/cm3 |
| Aging (100ºC /168h) | |
| Tensile Retention | ≥85% |
| EB Retention | ≥85% |
| VR (23ºC ) | ≥5*10^14Ω*cm |
APPREN® JC 213FR is a peroxide cured CPE compound for shipyard cable sheathing or similar condition usage. Rated temperature is from -40 ºC to 90 ºC.
| Rated Temp | -40ºC + 90ºC |
| Shore A@23ºC | 70±3 |
| T90@185ºC | 3'30" (in 360s ) |
| ML(1+4)@100ºC | 60±5N·M |
| Tensile | ≥11N/mm2 |
| Elongation | ≥300% |
| Density | 1.45±0.03g/cm3 |
| Aging (121ºC /168h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥70% |
| -40ºC Elongation | ≥30% |
| LOI | ≥32 |
| Aging in #902 oil (100ºC /96h) | |
| Tensile Retention | ≥80% |
| EB Retention | ≥80% |
Applast offer compounds extended to rail transport powertrain and engine systems. They are consistent by various OEM and Tier 1 approvals. With ease of extrution they are well suited for high speed thin-layered extrution. These compounds are extremely heat-resistant, flexibly adaptable to use and individually specified according customer requirements.
Locomotive
APPLAST® IR 201FR is a radiation cured polyolefin compound for locomotive sheathing or insulation usage (GE standard). Rated temperature is from -55 ºC to 125 ºC.
| Rated Temp | -55ºC + 125ºC |
| Shore A@23ºC | 90±3 |
| Density | 1.42±0.03g/cm3 |
| Before Radiation | |
| Tensile | 5-6N/mm2 |
| Elongation | 500% |
| VR@23ºC | ≥1X10^15Ω.cm |
| LOI | ≥29 |
| Elongation@-55ºC | ≥30% |
| After Radiation | |
| Tensile | 11N/mm2 |
| Elongation | 200% |
| Aging (170ºC /168h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥70% |
| Aging in #902 oil (150ºC /144h) | |
| Tensile Retention | ≥50% |
| EB Retention | ≥50% |
| Scratch Test | ≥2000 |
APPLAST® IR 202FR is a radiation cured polyolefin compound for locomotive sheathing or insulation usage (GE standard). Rated temperature is from -55 ºC to 125 ºC.
| Rated Temp | -55ºC + 125ºC |
| Shore A@23ºC | 88±3 |
| Density | 1.40±0.03g/cm3 |
| Before Radiation | |
| Tensile | 5-6N/mm2 |
| Elongation | 500% |
| VR@23ºC | ≥1X10^15Ω.cm |
| LOI | ≥29 |
| Elongation@-55ºC | ≥30% |
| After Radiation | |
| Tensile | 11N/mm2 |
| Elongation | 200% |
| Aging (170ºC /168h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥70% |
| Aging in #902 oil (150ºC /144h) | |
| Tensile Retention | ≥50% |
| EB Retention | ≥50% |
APPLAST® IR 102FR is a radiation cured polyolefin compound for locomotive insulation usage (EU standard, Features HFFR, oil and solvant resistance). Rated temperature is from -40 ºC to 125 ºC.
| Rated Temp | -40ºC + 105ºC |
| Shore D@23ºC | 46±3 |
| Density | 1.50±0.03g/cm3 |
| VR@23ºC | ≥1X10^14Ω.cm |
| LOI | ≥29 |
| Elongation@-40ºC | ≥30% |
| After Radiation | |
| Tensile | 11N/mm2 |
| Elongation | 140% |
| Aging (120ºC /240h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥70% |
| Aging in #902 Oil (100ºC /24h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥60% |
| PH | ≥4.3 |
APPLAST® JR 104FR is a radiation cured polyolefin compound for locomotive sheathing usage (EU standard, Features HFFR, oil and solvant resistance). Rated temperature is from -40 ºC to 125 ºC.
| Rated Temp | -40ºC + 105ºC |
| Shore A@23ºC | 90±3 |
| Density | 1.55±0.03g/cm3 |
| VR@23ºC | ≥1X10^10Ω.cm |
| LOI | ≥35 |
| Elongation@-40ºC | ≥30% |
| After Radiation | |
| Tensile | 11N/mm2 |
| Elongation | 150% |
| Aging (120ºC /240h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥70% |
| Aging in #902 oil (100ºC /24h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥60% |
| Aging in #903 Oil (70ºC /168h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥60% |
| PH | ≥4.3 |
APPREN®JC 207FR is a peroxide cured CPE compound for locomotive sheathing usage (CN standard, Features GB/T12528-2008, oil and solvant resistance). Service temperature is from -25 ºC to 100 ºC.
| Rated Temp | -25ºC + 100ºC |
| Shore A@23ºC | 75±3 |
| Density | 1.55±0.03g/cm3 |
| LOI | ≥32 |
| After Steam Cured | |
| Tensile | 11N/mm2 |
| Elongation | 250% |
| Aging (120ºC /240h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥60% |
| Aging in #902 oil (100ºC /70h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥60% |
| Aging in #903 Oil (70ºC /168h) | |
| Tensile Retention | ≥70% |
| EB Retention | ≥60% |
| Volume Swell | 15% |
APPREN® Mining series compounds are formulated with balanced cost-effective and service performance. 65 KV EPR compound and above Voltage ratings are available per request.
Mining
APPREN® JC206FR is a peroxide crosslinkable CPE compound for mining cable jecketing usage. Rated temperature is from -25 ºC to 60 ºC.
| Rated Temp | -25ºC + 60ºC |
| Shore A@23ºC | 68±3 |
| Density | 1.55±0.03g/cm3 |
| T90@185ºC | 3'00" (in 360s ) |
| ML(1+4)@100ºC | 55±5N·M |
| Tensile | ≥12N/mm2 |
| Elongation | ≥350% |
| Tear | ≥6.5N/mm2 |
| Aging (75ºC /168h) | |
| Tensile Retention | ≥85% |
| EB Retention | ≥85% |
| LOI | ≥35 |
APPREN® JC208FR is a peroxide crosslinkable CPE compound for mining cable jecketing usage. It features high tensile strength. Rated temperature is from -25 ºC to 60 ºC.
| Rated Temp | -25ºC + 60ºC |
| Shore A@23ºC | 68±3 |
| Density | 1.55±0.03g/cm3 |
| T90@185ºC | 3'00" (in 360s ) |
| ML(1+4)@100ºC | 55±5N·M |
| Tensile | ≥12N/mm2 |
| Elongation | ≥350% |
| Tear | ≥6.5N/mm2 |
| Aging (75ºC /168h) | |
| Tensile Retention | ≥85% |
| EB Retention | ≥85% |
| LOI | ≥35 |
APPREN® SC221 is a peroxide crosslinkable semicon compound for mining cable usage. Rated temperature is from -35 ºC to 105 ºC. It is for inner shielding purpose.
| Rated Temp | -35ºC + 105ºC |
| Shore A@23ºC | 83±3 |
| T90@185ºC | 3'30" (in 360s ) |
| ML(1+4)@100ºC | 40±5N·M |
| Tensile | ≥11N/mm2 |
| Elongation | ≥250% |
| Density | 1.12±0.03g/cm3 |
| Aging (135ºC /168h) | |
| Tensile Retention | ≥75% |
| EB Retention | ≥75% |
| VR@23ºC | ≤100Ω*cm |
| Air Bomb (135ºC/40h/0.55MPa) | |
| Tensile Retention | ≥80% |
| EB Retention | ≥80% |
APPREN® SC222 is a peroxide crosslinkable semicon compound for mining cable usage. Rated temperature is from -35 ºC to 105 ºC. It is for strippable outer shielding purpose.
| Rated Temp | -35ºC + 105ºC |
| Shore A@23ºC | 83±3 |
| T90@185ºC | 3'30" (in 360s ) |
| ML(1+4)@100ºC | 40±5N·M |
| Tensile | ≥11N/mm2 |
| Elongation | ≥250% |
| Density | 1.20±0.03g/cm3 |
| Aging (135ºC /168h) | |
| Tensile Retention | ≥75% |
| EB Retention | ≥75% |
| VR@23ºC | ≤100Ω*cm |
| VR@90ºC | ≤100Ω*cm |
| Air Bomb (135ºC/40h/0.55MPa) | |
| Tensile Retention | ≥80% |
| EB Retention | ≥80% |